Custom Metal Alloy Tube Bending & Metal Alloy Tube Winding Services
The metal alloy tube bending process requires extreme precision to achieve the desired curve or bend without potentially causing the tube to collapse or crush-in. Working with an experienced company like HBR Industries, who has been winding and bending tubes of various materials and sizes for 4 decades ensures you the peace of mind that you will get the results you are looking for.
Prototype & Short-Run Production Metal Alloy Tube Bending Performed with Precision
HBR Industries, Inc. offers precision metal alloy tube bending and metal alloy tube winding services to create custom parts and products that match your exact specifications. We work with Copper tubing from 0.125” to 1.25” OD, Aluminum, and Stainless Steel 304 & 316 tubing up to size 1/2” OD. can produce precision bends with much smaller dimensions than traditional dimensional call outs. Some of the unique dynamics we can achieve using our custom tube winding and bending services include:
- Tight bend radii
- Exemplary pitches
- Specialty diameters
In addition to full production runs, we create bent metal alloy tubing prototypes to test fit, form, and function, as well as one-off pieces for specialized applications. Read our Tesla Motors Case Study to see how we helped this high-end luxury automotive manufacturer solve a unique challenge with our custom metal alloy tube bending and winding capabilities.
Our contract manufacturing offers the peace of mind that your project will be handled with the utmost care and urgency to guarantee a quick turnaround on YOUR metal alloy tube winding and metal alloy bending projects without sacrificing quality. Send us a quote request with your design specifications or contact our experts for more information about our pricing and processes TODAY!
Metal Alloy Tube Bending & Metal Alloy Tube Winding to Meet YOUR Requirements
Since 1979, we have been turning customers’ designs into tangible products. We have the in-house fixturing capabilities and strategic partnerships with area machine shops and vendors to create more complex tooling as needed. Whether your product requires just a few simple turns or dozens of complex angles, we can match your design’s tight tolerances.
Our contract manufacturing of prototype(s) and short production run instead of high-volume production means you get the one-on-one support through each stage of your coiled metal alloy project.
No matter the complexity of the design or how tight the tolerances may be, HBR Industries, Inc. welcomes your project’s challenges.
Custom Metal Alloy Tube Coil Material Options
We work with both round and square, depending on material types.
The materials available for bent tubing projects include:
- Copper tubes up from 0.125” to 1.25” OD
- Aluminum tube up to 1/2” OD
- Stainless steel tube up to 1/2” OD
- Specialty materials or Sizes CALL for FREE Consult at 408-988-0800
What’s the Difference Between Metal Alloy Tube Bending & Metal Alloy Tube Winding?
Custom Metal Alloy Tube Bending
Custom metal alloy tube bending involves creating bends in one or more places, to any angle and on any axis, as in the top photo (at right). A custom-bent metal alloy tube may include a single 90° bend at the center, or a 35° bend to the left at one end and a 45° bend to the right at the other, or a half-dozen bends of various degrees at various points along its length. Most custom-bent metal alloy tubes require simple bends/angles, but HBR can work with extreme or intricate bends to meet nearly any requirements.
Custom Metal Alloy Tube Winding
Custom metal alloy tube winding involves winding the metal alloy tube in a continuous loop, with one coil atop the next, to create a spring-like shape (with or without spacing), as in the bottom photo (at right). In most cases, tube is wound into a circular profile, but we can also create square profiles or other bent metal alloy tubing shapes, as your designs require.
What’s the Difference Between Metal Alloy Tubes & Metal Alloy Rods?
Metal Alloy Tubes
Metal alloy tubing is used for various functions, including fluid or gas flow, induction, RF Match, structural applications, and even medical uses. We work with metal alloy tubing in various diameters, lengths, and shapes, including round, oval, square, and rectangular. Your metal alloy tubes can be finished, coated, or plated for added strength or protection.
Metal Alloy Rods/Bars
Metal Alloy rods come in many shapes, including round, rectangular, square, hexagonal, and others as a solid form without any machined holes. Some of the types of rod that we work with include:
- Copper Rod/Bars up to 1/2 inch OD (no limit on width)
- Stainless Steel 304/316 Rods/ Bars up to 1/2 inch OD
- Aluminum Rods/ Bars up to 1/2 inch OD
- Specialty Materials or Sizes CALL for FREE Consult at 408-988-0800
Contact Us for Precision Metal Alloy Rods/Bars Bending & Metal Alloy Rods/Bars Winding
HBR Industries, Inc. will work with you to create the best solution for your application. There are almost no limits to our custom metal alloy tube bending and metal alloy tube winding capabilities. Request a quote on YOUR custom bent metal alloy tube project TODAY, or contact us to discuss your design specifications.